Welding cell with Motoman MH50-20 on track and 2 positioners

Motoman MIG MAG arc welding robotic system consisting of:

- 1 x Motoman NH50-20 industrial robot, 6 axis, 20 kg payload, 3106mm horizontal arm reach and 0.08 mm accuracy in repeatability. Special design arc welding robot

- 2 x 1 axis Positioner with a payload of 1000 kg

- 1 x 5.5 meter linear track

- 1 x Fronius TPS4000 welding machine

Equipped with the powerful Yaskawa Motoman DX100 controller with 9 axis

Characteristics of the DX100 controller

Yaskawa's compact DX100 controller with advanced structure and process control, offering greater freedom to the user even in the concept of an automated cell:

• Multirobot control system with up to 8 robots / 72 coordinated movement axes.

• Robust PC architecture, which provides system-level control for robotic work cells.

• Connections on the back of the control cabinet to optimize the interior space

• Built-in ladder logic processing; 4,096 I / O addresses

• Variety of fieldbus network connections

• High speed server connection

• I / F panels (10) show HMI on the pendant

• Advanced Robot Motion Control (ARM) for greater productivity and minimal learning time

• Energy saving up to 25%

• Repair time (MTTR)

• Easy maintenance with function to verify the status of the reducer, hardware diagnostic life function, improved problem resolution and alarm recovery

• Compact flash slot and USB port facilitate memory backups

• Small and lightweight Windows® CE programming pendant has a color touch screen with multi-window display capability.

Main specifications

 

Maximum Load of Robot: 20 kg
Number of axis: 6
Maximum horizontal reach: 3,106 mm
Maximum vertical reach: 5,585 mm
Repeatability: ±0.15 mm
Controller: DX200

       

Motion range (°)

 

Axis S: ±180°
Axis L: +135°/- 90°
Axis U: +251°/-160°
Axis R: ±190°
Axis B: +230°/-50°
Axis T: ±360°

 

Maximum speed (°/s)

 

Axis S: 180°/s
Axis L: 178°/s
Axis U: 178°/s
Axis R: 400°/s
Axis B: 400°/s
Axis T: 600°/s

 

Robot applications

 

Arc welding
Press tending
Machine tending
Material handling
Dispensing
Material cutting
Coating


Applications

Arc welding , Spotwelding