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KUKA KR30-3 with 3 axis welding table, 500 amp Aotai welding machine

Kuka 9 axis welding system consisting of:

- 1 x Kuka KR 30-3 six axis industrial robot with KRC4 controller, 2.00 m arm reach and 30 kg payload.

- 1 x KUKA KRC4, 9 axis cabinet

- 1 x three axis welding positioner H shape KUKA KPF3 (automatic load and unloading station) with a loading capacity of 750 kg.

- 1 x Aotai AMIG 500PR Synergic Power source with 500A power, suitable for carbon steel and other alloys.

- Torch cleaning station ABICOR BINZEL

This robot is equipped with the KRC4 controller, KSS 8.3 software version

Newest Kuka controller

More powerful, safer, more flexible, and above all more intelligent. The revolutionary concept of the KR C4 provides a firm foundation for the automation of tomorrow. It reduces costs in automation for integration, maintenance and servicing. The long-term efficiency and flexibility of the systems are increased at the same time. For this reason, KUKA has developed a new ground-breaking, clearly-structured system architecture that concentrates on open and powerful data standards. In this architecture, all integrated controllers – from SafetyControl, RobotControl, and MotionControl to LogicControl and ProcessControl – have a joint database and infrastructure which they use and share intelligently.

KR C4 features

  • Simple to plan, operate and maintain
  • Continuation of service-proven PC-based control technologies
  • Quick and easy operation thanks to continued use of familiar operator control concepts
  • Expansion of the set of commands for more user-friendly path programming
  • High compatibility with previous programs for the KR C2
  • Safety, Robot, Logic, Motion and ProcessControl in a single control system
  • Real-time communication between the dedicated control processes
  • Central basic services for maximum data consistency
  • Seamless integration of safety technology for entirely new fields of application
  • Integrated software firewall for greater network security
  • Innovative software functions for optimized energy efficiency
  • Future-compatible technology platform without proprietary hardware
  • Multi-core processor support for scalable performance
  • Fast communication via Gigabit Ethernet
  • Integrated memory cards for important system data
  • Designed for 400 – 480 VAC
  • New fan concept for optimized energy efficiency
  • Maintenance-free cooling without filter mats
  • Highest performance in the smallest possible space
  • Maximum availability

Main specifications

 

Maximum Load of Robot: 30 Kg
Number of axis: 6
Maximum horizontal reach: 2033 mm
Repeatability: ±0.06 mm
Controller: KR C4      

       

Motion range (°)

 

Axis 1: ±185°
Axis 2: +35°/-135°
Axis 3: +158°/–120°
Axis 4: ±350°
Axis 5: ±119°
Axis 6: ±350°

 

Maximum speed (°/s)

 

Axis 1: 140°/s
Axis 2: 126°/s
Axis 3: 140°/s
Axis 4: 260°/s
Axis 5: 245°/s
Axis 6: 322°/s

 


Applications

Arc welding , Spotwelding , Laser cutting

Videos

Diagrams